Automated Sterile Ampoule Filling and Sealing Machine with Ceramic Pump Technology, Low Breakage and High Speed Production
Revolutionize Your Pharmaceutical Production with Precision and Reliability
The Automated Sterile Ampoule Filling and Sealing Machine is engineered to meet the stringent demands of modern pharmaceutical manufacturing. Designed for 1-10ml ampoules, this machine integrates ceramic piston pump technology for unmatched dosing accuracy (±0.5% precision), ensuring consistent fill volumes even for high-viscosity liquids like vaccines, biologics, and injectable antibiotics.
Key Innovations & Competitive Advantages:
- Zero-Contact Sterile Processing
- Features an ISO 5-grade laminar airflow system and automated CIP/SIP functions to eliminate contamination risks, critical for vaccines and temperature-sensitive biologics.
- Seamlessly adapts to pre-sterilized ampoules with a gentler handling mechanism, reducing breakage rates to <0.1%2DOC.
- Smart Production Control
- Equipped with a 7-inch HMI touchscreen and PLC-driven automation, enabling real-time adjustments for speed (8-12 bottles/min), fill volume, and sealing parameters.
- Dual-mode operation supports both small-batch R&D trials and large-scale production up to 500 ampoules per hour, ideal for regional hubs targeting Middle Eastern markets.
- Energy-Efficient & Sustainable Design
- Ceramic pump technology reduces friction and maintenance costs by 40% compared to traditional metal pumps, while a closed-loop cooling system minimizes water consumption.
- Compliant with EU GMP and FDA standards, with 316L stainless steel construction for corrosion resistance in high-humidity environments.
Technical Parameters:
| Application | Liquid Medicine Filling For Ampoules |
| Ampoule Material | Borosilicate Glass |
| Fresh Water Consumption and Pressure | 0.2-0.4Mpa/0.6-1.0 Cbm/h |
| Standard | GMP |
| Applicable Specifications | 1 - 20 Ml Ampoules |
| Exhaust volume | 3500-4100 M3/h |
| Capacity | 5,000-34,000 Ampoules/hour(depends On Ampoule Size) |
| Function | Water Flushing, Air Flushing, Drying And Sterilization, Cooling, Filling, Sealing |
| Oxygen Consumption | 0.2-0.3Mpa,1.2-1.5 M3/h |
| Control System | Advanced Intelligent Electronic Control Technology |
Why Choose This Machine?
- Versatility: Handles diverse formulations, from fragile protein solutions to viscous suspensions.
- Cost Savings: Achieve ≥99.5% production yield with auto-reject systems for underfilled or misaligned ampoules.
- Future-Ready: Modular design allows integration with upstream washing/drying tunnels and downstream packaging lines.
Ideal For:
- Vaccine manufacturers requiring high-speed, sterile filling (e.g., COVID-19 boosters).
- Biotech firms producing monoclonal antibodies or insulin.
- Regional pharma hubs in the Middle East prioritizing energy efficiency and halal-certified production.
Elevate your ampoule production with a machine that combines precision, compliance, and scalability.
